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Maintenance and Service Guide 5–1
5
Removal and Replacement
Procedures
This chapter provides removal and replacement procedures.
There are 62 screws and screw locks, in 11 different sizes, that
must be removed, replaced, or loosened when servicing the
notebook. Make special note of each screw and screw lock size
and location during removal and replacement.
Refer to Appendix C, “Screw Listing” for detailed information on
screw and screw lock sizes, locations, and usage.
- Maintenance and Service 1
- Contents 3
- Product Description 5
- 1.1 Features 6
- 1.2 Resetting the Notebook 8
- 1.3 Power Management 9
- 1.4 External Components 10
- (Continued) 11
- Table 1-2 12
- Table 1-2 13
- Right-Side Components 13
- Left-Side Components 14
- Item Component Function 14
- Rear Panel Components 16
- Table 1-4 17
- Standard Keyboard Components 18
- Table 1-5 19
- Table 1-6 20
- Top Components, Part 1 20
- Top Components, Part 2 22
- Table 1-7 23
- Bottom Components 24
- 1.5 Design Overview 26
- Troubleshooting 27
- Selecting from the Main Menu 28
- Table 2-2 29
- Security Menu 29
- Selecting from the Tools Menu 30
- Table 2-5 31
- (if applicable) 40
- Connection 52
- Illustrated Parts Catalog 53
- 3.2 Notebook Major Components 54
- Major Components 54
- Table 3-1 55
- Table 3-2 64
- Spare Part Number 378236-001 64
- 3.4 Miscellaneous Cable Kit 65
- 3.5 Mass Storage Devices 66
- Table 3-5 67
- Spare Part Information 67
- Table 3-6 70
- Removal and Replacement 77
- Preliminaries 77
- 4.2 Service Considerations 78
- 4.3 Preventing Damage to 79
- Removable 79
- Precautions 81
- 4.6 Workstation Precautions 82
- 4.7 Grounding Equipment and 82
- Procedures 85
- 5.1 Serial Number 86
- Disassembly Sequence Chart 87
- Disassembly 89
- Removing the Battery Pack 90
- Removing the Hard Drive Cover 91
- Removing the Hard Drive 92
- 5.4 Notebook Feet 94
- 5.5 Bluetooth Board 95
- 5.6 External Memory Module 96
- 5.8 Optical Drive 101
- Removing the Optical Drive 102
- 5.9 Keyboard 103
- Removing the Keyboard Screws 104
- Releasing the Keyboard 106
- 9. Remove the keyboard 107
- 5.10 Switch Cover 108
- Removing the Switch Cover 109
- 5.11 LED Board 110
- 7. Remove the LED board 2 111
- 5.12 Fan 112
- 5.13 Heat Sink 113
- Removing the Heat Sink 114
- 5.14 Processor 115
- Removing the Processor 116
- 5.15 Modem Board 117
- 5.16 Internal Memory Module 118
- Removing the Memory Module 119
- 5.17 RTC Battery 120
- 5.18 Display Assembly 121
- Display Screws 122
- Removing the Display Assembly 123
- 5.19 Top Cover 124
- Releasing the Top Cover 128
- 5.20 Speaker 129
- Removing the Speaker 131
- 5.21 Digital Media Board 132
- 5.22 USB/Audio Board 134
- Removing the USB/Audio Board 135
- 5.23 System Board 136
- Removing the System Board 138
- 5.24 Serial Connector Module 139
- Specifications 141
- Table 6-2 143
- Table 6-3 144
- 15.0-inch, XGA, TFT Display 144
- Table 6-4 145
- 14.1-inch, XGA, TFT Display 145
- Table 6-5 146
- Hard Drives 146
- Table 6-6 148
- Table 6-7 149
- DVD-ROM Drive 149
- Table 6-8 150
- DVD/CD-RW Combo Drive 150
- Table 6-9 152
- DVD±RW and CD-RW Combo Drive 152
- Table 6-10 154
- CD-ROM Drive 154
- Table 6-11 156
- System DMA 156
- Table 6-12 157
- System Interrupts 157
- Table 6-13 159
- System I/O Addresses 159
- Table 6-14 162
- System Memory Map 162
- Connector Pin Assignments 163
- Table A-2 164
- Audio-In (Microphone) 164
- Table A-3 164
- Universal Serial Bus 164
- Table A-4 165
- Table A-5 166
- Parallel Port 166
- Table A-6 167
- S-Video-Out 167
- Table A-7 168
- External Monitor 168
- Table A-8 169
- RJ-11 (Modem) 169
- Table A-9 170
- RJ-45 (Network) 170
- Power Cord Set Requirements 171
- General Requirements 172
- Country-Specific Requirements 173
- Screw Listing 175
- Table C-1 176
- Phillips PM2.0×4.0 Screw 176
- Table C-2 177
- Table C-4 179
- Torx8 M2.0×9.0 Screw 179
- (Continued) 181
- Table C-5 185
- Torx8 M2.0×2.0 Screw 185
- Table C-6 186
- Phillips PM1.5×4.0 Screw 186
- Phillips PM2.0×7.0 Screw 187
- Table C-7 187
- Table C-8 188
- Table C-9 189
- Phillips PM2.0×3.0 Screw 189
- Table C-10 190
- Torx8 M2.0×4.0 Screw 190
- Torx8 M2.0×4.0 Screw Location 191
- Table C-11 193
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