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Removal and Installation
8-2
HP DesignJets 500, 510 and 800 Series Printers Service Manual
Introduction
This chapter is a step by step guide to the removal and installation of the key components
in the printer. You may find it useful to tick off the steps as they are performed. Use the
illustration at each procedure to identify the parts referred to in the text.
The procedures appear in order of removal. So the whole machine can be stripped down
by starting at the beginning of this chapter and working through the subsequent
procedures.
NOTE Before using this chapter to remove and install a new component,
always make sure that you have performed the relevant service
test from Chapter 4. If the test passes you will not need to replace
the component.
Safety Precautions
Review WARNING and CAUTION symbols and instructions before you service the
printer. Follow these warnings and cautions for your protection and to avoid damaging
the printer.
WARNING Serious shock hazard leading to death or injury may result if you
do not take the following precautions:
Ensure that the ac power outlet (mains) has a protective earth
(ground) terminal.
Switch the plotter off, and disconnect it from the power source
prior to performing any maintenance.
Prevent water or other liquids from running onto electrical
components or circuits, or through openings in the module.
- Service Manual 1
- Using this Manual 4
- Conventions 5
- Table of Contents 1 6
- Service Calibrations 5-1 7
- Print Quality 6-1 8
- Parts and Diagrams 7-1 8
- Removal and Installation 8-1 9
- Preventive Maintenance 9-1 10
- Functional Overview 10-1 10
- Glossary 10
- Troubleshooting 1 11
- Introduction 12
- The Printer does not Power ON 14
- Cover Sensors are not Working 14
- Problems with the Vacuum Fan 16
- Printers 17
- The Priming Procedure Fails 18
- Troubleshoot 25
- Paper Advance test 27
- System error 56:10 27
- Roller encoder sensor 27
- System Error Codes 2 28
- System Error Codes 1 28
- Error Log Utility 32
- Press the Enter key 33
- Replace ALL the Printheads 38
- Ink Supplies 47
- Troubleshooting 47
- What are the Ink Supplies? 48
- Ink Cartridges 48
- Printheads 49
- Identifying the Components 49
- Supplies 51
- Ink Cartridge Status Messages 59
- Printhead Status Messages 60
- Printhead History Utility 61
- These 3 Printheads were 64
- Printhead Error Codes 69
- Service Tests and 71
- Utilities 71
- Service Tests (Diagnostics) 73
- Setup Menu and 74
- Service Tests and Utilities 75
- Service Test is highlighted 75
- Carriage Movement 78
- PWM Std dev < 10 < 15 79
- Speed Offset Average 00 79
- Paper Advance Test 81
- Service Utilities 84
- EEROM Setup 87
- Turn Drive Roller 92
- Unlock Carriage 93
- Prime Tubes 94
- Change Cutter 95
- Change Ink Tubes 96
- Printer Information 97
- Service Calibrations 5 100
- Service Calibrations 101
- Color Calibration 106
- Calibration error 107
- Press ENTER to continue 107
- Advance Calibration 108
- (creating pattern) 109
- (measuring pattern) 109
- Factory Advance Calibration 110
- Print Quality 6 113
- Print Quality 114
- Procedure 116
- Color Consistency problems 121
- Parts and Diagrams 7 123
- Printer Support 124
- Right Hand Cover 126
- Left Hand Cover 128
- Top Cover and Deflectors 130
- Rollfeed Module 132
- Back Platen Assembly 134
- Electronics Module 136
- Cooling Fan 138
- Power Supply 139
- Parts and Diagrams 140
- Figure 8: Power Supply 140
- Cutter Assemblies 141
- Ink Delivery System 143
- Service Station and Spittoon 145
- Service Station Holder 147
- Pinch-Wheel Assemblies 149
- Scan-Axis Motor 151
- Figure 14: Scan-Axis Motor 152
- Drive Roller Encoder Sensor 153
- Print Platen Assembly 155
- Carriage Assembly 157
- Vacuum Fan 159
- Figure 18: Vacuum Fan 160
- Interconnect Cable 161
- Figure 19: Interconnect Cable 162
- Paper-Axis Motor 163
- Figure 20: Paper-Axis Motor 164
- Drive Roller 165
- Miscellaneous Items 167
- Removal and Installation8 168
- Safety Precautions 169
- Required Tools 170
- Screw Types 171
- NOTE Always keep the Ink 175
- Front Panel 176
- Window and Top Cover 177
- Media Deflectors 178
- Left End Roll-Feed 180
- Removal and Installation 181
- Right End Roll-Feed 182
- Back Platen 184
- NOTE Make sure that the Media 185
- Media Sensor 186
- Formatter 187
- LAN Card 188
- Printer 189
- Spittoon 190
- NOTE When installing the 193
- Scan-Axis Motor Assembly 196
- Cutter Assembly 199
- Left Encoder Holder 200
- Cutter Bushing 202
- Cutter Guide Bracket 203
- Trailing Cable 207
- Carriage Assembly and remove 213
- Installing the Trailing Cable 214
- Ink Supply Station 215
- NOTE The ISS is a complete 216
- Interconnect PCA 217
- Cutter Guide 222
- Print Platen 223
- Ink Supply Tubes 227
- NOTE Push in the clips of the 232
- NOTE When removing the Vacuum 232
- Pinch-Arm 233
- Pinch-Arm Mechanism 234
- Pinch-Arm Lever 236
- Pinch-Arm Sensor 238
- Encoder Strip 243
- NOTE When connecting the 250
- (including the cables) 252
- NOTE Be very careful when 257
- NOTE Make sure you take care 258
- Gear Assemblies 259
- Preventive Maintenance 9 261
- Preventive Maintenance 262
- Scheduled Maintenance 263
- Level of Printer Usage 263
- Scan-Axis Maintenance 264
- Functional Overview 10 265
- SKU Overview 266
- Functional Overview 267
- Electrical System 268
- Power Supply Unit (PSU) 270
- Ink Delivery System (IDS) 272
- Tubes Assembly 274
- Service Station 275
- Glossary 11 276
- About this Edition 279
- What’s in this Service Manual 280
- Index 12 281
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